Home > Customization options > For front & reflective illumination, robot vision applications
High resolution printing on aluminum plate
Description: Accuracy is +/- 10um when smallest feature size <=10mm, maximum size 2000 x 2000mm
Notes

1. Customization MOQ is 1pcs.

2. Dot Vision directly serves and supports international customers.

3. You can get in touch with our engineers quickly by clicking below Buttom "Inquiry now" "Ask Questions" "Customization"

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Custom High resolution printing on aluminum test&calibration target: For front light illumination, reflective illumination, natural illumination applications

Accuracy Description
Single Feature size Accuracy (mm) : Dot Diameter, Square/Checker Size, Line Width, etcwithin +/-10um
Feature Spacing Accuracy of Any 2 Neighbor Features (mm): Dot Spacing, Chessgrid Corner to Corner Spacing, Line Spacing, etc (Accuracy Definition Go Link)within +/-10um
Feature Position Accuracy among Entire Pattern Area (Regarding to Ideal Position) (mm)--ChessGrid Corner Position, Circle Position, etc (Accuracy Definition Go Link)
pattern area <=100mm: 0.01mm
pattern area 100~200mm: 0.02mm
pattern area 200~300mm: 0.03mm
pattern area 300~400mm: 0.04mm
pattern area 400~500mm: 0.05mm
pattern area 500~600mm: 0.06mm
Feature Spacing Accuracy of Any 2 Neighbour Features: Dot Spacing, Chessgrid Corner to Corner Spacing, Line Spacing, etc  (Accuracy Definition Go Link)
pattern area <=100mm: 0.02mm
pattern area 100~200mm: 0.04mm
pattern area 200~300mm: 0.06mm
pattern area 300~400mm: 0.08mm
pattern area 400~500mm: 0.1mm
pattern area 500~600mm: 0.12mm
3rd Party Certificate of Accuracy / Internal Certificate of AccuracyAvailable on request (Example Link)
Resolution Performance
resolution performance-dot grid edge profile-photosensitive ink developed on carbon fiber calibration target.pngresolution performance-chessbgrid corner edge profile-photosensitive ink developed on carbon fiber calibration target.png
Minimum feature size (mm)
Smallest Dot diameter, Dot spacing, Checker size, Line width, Line spacing, etcDown to 0.06mm
Production Process

Photosensitive Ink Developed on 6061 aluminum substrate

Photosensitive Ink Developing on carbon fiber substrate.jpg


Geometry
Length / Width (mm)from 15x15mm  to 2500 x 1580mmThickness (mm)

1.5-10mm optional;

If dimension<= 300x300mm, thickness 3mm is recommended;  If dimension >300x300m, thickness 4 mm is preferred; If dimension >500x500mm, thickness >=5mm is recommended

Dimension Tolerance (mm) ±0.1mmThickness Tolerance (mm)±0.1mm
Edges

Sharp

Angle of the edges
±1°
Coating Description
Coating Type

Matte-finish&diffusive reflectance photosnesitive ink

Thickness of Coating Layer (um)<=10um
Coating SurfaceMatte and diffusive surface quality finish; therefore low reflectivity and no glare with on or off front lighting

Coating Reflectance Illustration

photosensitive ink calibration target reflectivity.png

Substrate Properties
Surface Flatness (um)
overall size <=200mmwithin 0.5mm
overall size 200-500mmwithin 2mm
overall size 500-1000mmwithin 3mm
overall size > 1000mm>3mm
Prons and Cons
DisadvantageIf 1um feature position accuracy of the calbiration board/target is essential (System accuracy<=10um), photosensitive ink pattern developed on carbon fiber target is not an option;
Advantage● High Resolution

photosensitive ink calibration target--high resolution-sharp dot edge.png

photosensitive ink calibration target--high resolution-sharp checker edge.png

● Diffusive Reflectance & Matte-Finish Surface, no glare with front lighting on, no glare for outdoor applications as well;

comparison 01.jpg
● High Contrast Performance


Gray value interpolation �?photosensitive ink developing.png

checker-Gray value interpolation �?photosensitive ink developing.png

● Big Dimension Up To 2500x1580mm, suitable option to consider when you need a stable and rigid target for big FOVbig dimension taget.jpg


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With guaranteed product quality, all calibration targets are tested using precision measurement instruments before packing and delivery to clients to ensure the accuracy.

Link:

Test report of a Dot Vision calibration target using a GOM 3D inspection system


Dot Vision can provide third party certificate of the accury from feature to feature for the customization product if you require. You can name and require  any feature/position which you want accuracy certification from third party.


Holes/ angles/ corners on the calibration target are available

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Irregular shapes of calibration target are available


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  • How about customization?

    We are always happy and patient to hear your own ideas about the design of a customised calibration target, MOQ is 1pcs.

  • How can I make payment?

    Paypal, credit card, or bank transfer are all available. 

  • How does Dot Vision make delivery to you?

    Dot Vision use DHL/Fedex/TNT/UPS to make the delivery to international customers from worldwide, no matter you are from Asia, America, or Europe. Normally you can receive package within 3 days, fastest service is in 2 days.

  • Where does Dot Vision serve and support?

    Dot Vision directly serves and supports international customers from worldwide, Asia, America, Europe.

  • Is there initial setup cost for customization?

    Dot Vision makes any customization pattern without extra initial setup cost, besides, Dot Vision offers to design the drawing for you without charge which is within our service.

  • How can I get in touch with Dot Vision immediately?

    You can get in contact with us quickly from the yellow buttoms "Inquiry Now", "Ask Question", "Customization", you can also send us an e-mail via info@dot-vision.com, our engineer will get back to you immediately within 24 hours.

  • How to get customization/ what's the customization procedure?

    1. Selecting the suitable substrate material is the first but also important step in customization, you can refer to this webpage  Select right substrate material to select suitable material, or you are always welcome to discuss with us to select suitable material via  info@dot-vision.com, Dot Vision engineer will come back to you immediately within 24 hours; 

    2. After selecting material, you can send us your drawing via  info@dot-vision.com(PDF, .dwg, .dxf, .jpg files are all fine), Dot Vision engineer will come back to you immediately within 24 hours; 

    if you don't have drawing, Dot Vision engineer could help to design the drawing;

    3. Dot Vision engineering team will make you quotation based on the material and your drawing; 

    4. After order entry, Dot Vision engineers will send you final manufacturing drawing for double confirmation before final manufacturing; 

    5. Customization manufacturing time is within 7 working days after final manufacturing drawing is confirmed;